Hydraulic Iron Worker
Hydraulic iron workers are multi-function metalworking machines designed for cutting flat bars and profiles, punching holes and performing notching operations. They provide a practical solution for fabrication and industrial metalworking requirements.
Enquire Now →Multi-Function Metalworking for Fabrication
Hydraulic iron workers combine several metalworking functions in one machine, helping reduce handling, machine changes and processing time. The supplied configuration supports flat bar cutting, profile cutting, punching and notching within the rated machine capacity. Suitable additional equipment can also allow specialised cutting, punching and bending operations.
Designed for Efficient Metal Fabrication
Hydraulic drive system provides stable operation with overload protection.
Multiple work stations allow cutting, punching and notching operations on one machine.
Two control foot pedals allow separate operations to be performed simultaneously.
Long punching cylinder stroke and deep throat provide flexibility for tooling.
Large punching base with T-slot mounting provides a secure tooling platform.
Low-pressure tool-change setting supports safer tooling change operations.
Electric backgauge supports higher efficiency during repeatable work.
Magnetic-base LED work light provides improved visibility during operation.
Four Core Metalworking Functions
Punching Station
The punching station supports a range of punching requirements and includes a large two-piece table with scales and gauging stops. A quick-change retaining nut system is provided for faster punch tooling changes.
Plate Shearing Station
The plate shearing station is designed to provide clean shearing with minimum distortion. The blades have four usable sides, while the support table and guides assist with accurate material positioning.
Round & Square Bar Shearing
A dedicated section is provided for shearing various sizes of round and square bar. Channel and I-beam shear cutting tooling can be added where required.
Angle Shearing Station
The angle shearing station is designed for cutting angle steel with minimal material loss and reduced deformation. Moving blade corner radii can be selected for different angle sizes.
Notching Station
The notching station is suitable for notching flat bars and angles. A gauging table with stops supports precise positioning, while an interlocked safety guard provides visibility and protection.
Safety & Control
Work stations incorporate hold-down arrangements for controlled operation. Limit switches can be used to set a shorter notch stroke, helping improve efficiency during repeated work.
Hydraulic Iron Worker Specifications
| Specification | 60 Ton | 90 Ton | 120 Ton | 160 Ton |
|---|---|---|---|---|
| Pressure | 600 kN | 900 kN | 1200 kN | 1600 kN |
| Maximum Cutting Thickness | 16 mm | 20 mm | 25 mm | 30 mm |
| Plate Strength | ≤ 450 N/mm² | |||
| Cutting Angle | 7° | 8° | 8° | 8° |
| Shearing Size — One Stroke |
8 × 400 mm 16 × 250 mm |
10 × 480 mm 20 × 330 mm |
16 × 600 mm 25 × 330 mm |
20 × 600 mm 30 × 355 mm |
| Ram Stroke | 80 mm | 80 mm | 80 mm | 80 mm |
| Number of Strokes | 12 cpm | 16 cpm | 16 cpm | 12 cpm |
| Throat Depth | 300 mm | 355 mm | 420 mm | 560 mm |
| Punching Thickness | 16 mm | 20 mm | 25 mm | 30 mm |
| Maximum Punch Diameter | 25 mm | 30 mm | 35 mm | 38 mm |
| Main Motor Power | 4 kW | 5.5 kW | 7.5 kW | 11 kW |
| Approx. Overall Dimension | 1650 × 760 × 1780 mm | 1850 × 800 × 1930 mm | 1850 × 800 × 1930 mm | 1850 × 800 × 1930 mm |
Profiled Steel Processing Capacity
| Material | 60 Ton | 90 Ton | 120 Ton | 160 Ton |
|---|---|---|---|---|
| Round Steel | 45 mm | 50 mm | 60 mm | 65 mm |
| Square Steel | 40 × 40 mm | 50 × 50 mm | 50 × 50 mm | 55 × 55 mm |
| 90° Equal-Angle Shearing | 120 × 120 × 10 mm | 140 × 140 × 12 mm | 160 × 160 × 14 mm | 180 × 180 × 16 mm |
| 45° Equal-Angle Shearing | 50 × 50 × 5 mm | 50 × 50 × 5 mm | 60 × 60 × 6 mm | 60 × 60 × 6 mm |
| 90° T-Bar Shearing | 120 × 60 × 12 mm | 140 × 70 × 12 mm | 160 × 80 × 14 mm | 180 × 90 × 16 mm |
| H-Beam | 80 × 80 mm | 100 × 100 mm | 120 × 120 mm | 150 × 150 mm |
| C-Beam | 126 × 53 × 5.5 mm | 160 × 60 × 6.5 mm | 200 × 75 × 9 mm | 280 × 86 × 10.5 mm |
| I-Beam | 126 × 74 × 5 mm | 160 × 86 × 6 mm | 200 × 102 × 9 mm | 280 × 124 × 10.5 mm |
Tooling Supplied with the Machine
Punching Die Set
Square & Round Bar Die
Angle Steel Die
Shearing Blade
Notching Blade
Suitable for a Wide Range of Fabrication Work
Metal Fabrication
Suitable for cutting, punching and notching operations involved in general metal fabrication work.
Shipyard Work
Multi-function processing capability can support suitable metalworking requirements in shipyard fabrication environments.
Structural Fabrication
Suitable for processing various profiles used in structural and metal construction applications.
Bridge Construction
Supports suitable cutting and punching requirements for structural metal components.
Electrical Fabrication
Useful for suitable metalworking operations involved in electrical equipment and fabrication work.
Machinery Manufacturing
Suitable for cutting and processing metal components used in machinery manufacturing and related work.
Choose the Right Iron Worker Capacity
Share your required cutting thickness, punching requirements, material profiles and production needs with our team. We can help you identify a suitable hydraulic iron worker configuration.
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